MOTORS - NEW AC - INTERROLL

The demand for compact drive stations for light and medium duty belt conveyors is steadily increasing in today's industry.

Belt Drive 80S, with a crowned shell diameter of only 80 mm, a minimum RL of 270 mm and a belt pull up to 537 N, is the perfect solution for such applications. Its strength and reliability, with no maintenance requirements at all, have been well proven within supermarket checkout counters, packaging machinery, distribution and automation for years. With 12 different nominal speed options and an extraordinary low noise performance, the Belt Drive 80S suits the requirements within automated assembly lines and wherever operators are working next to the conveyor lines. Belt Drive 80S as 3 Phase has standard IP 67 enclosure and is available in complete stainless steel execution for wash down applications.

Food processing, recycling, checkout stands, paper, cardboard and other industries: If you are ready for the next step in state-of-the-art belt conveyor technology, put Interroll's latest product innovations in the driving seat!

• low voltage for higher safety
• 24 V DC for universal connection
• adjustable speed
• IP66/67 encapsulation
• low weight
• easy installation
• High starting torque 300%
• Reversible
• Dynamic braking possible
• Max. starts/stops: 20 per minute
  
  

The Interroll Belt Drive 80 E will typically be used in the food industry, dynamic scales, metal detectors, compact conveyors, tray handling, printing industry etc. This premium component features a driving unit composed of a highly efficient electrical motor and a steel helical gearbox, ensuring high efficiency and low power loss. The Interroll Belt Drive 80E can be used with conventional and plastic modular belts.

Main features:

• 2-pole motor 0.120 kW and 4-pole 0.070 kW dual voltage 230/400 V 50 Hz
• To run together with frequency converters (variable speeds)
• Mild steel and stainless steel
• Up to 10 mm rubber lagging incl. grooves for modular belting
• Sprocket/ring solution for modular belting
• Speeds 0.11 – 0.96 m/sec
• Screened and halogen-free cables
• Terminal-box aluminium or stainless
• IP 66/67
• RL 265 – 950 mm
• Backstop bearing
• Vertical mounting
• Food grade oil in TS0
• Low noise level
  
  

With a drum diameter of 113 mm, maximum power of 180 Watt 3 Phase and a minimum RL of 262 mm only, Belt Drive 113S is a perfect drive station for small and medium duty conveyor systems. The technopolymere planetary gearbox ensures very quiet transport and makes it the perfect choice as a drive for belt conveyors in work stations.

Belt Drives 113S is fully retrofit with Belt Drive 80 and 113E and has IP67 enclosure as 3 Phase, which makes it the optimal solution as a drive in wash down applications, i.e. slaughterhouses, fishing industry, and food processing in general. Other big applications of 113S are X-Ray & scanning equipment in airports and super markets, recycling and packing machinery, weighing machines etc. Belt Drive 113S is available in complete stainless steel execution for wash down applications.

Interroll launches the most silent Belt Drive for check-out stands. Reducing noise levels and space consumption in working environments is of major importance to manufacturers and users of belt conveyor applications. To meet these key customer needs Interroll has developed and launched the new Belt Drive 113C,featuring a noise reduction by 5-6 dbA from a common level of 47-50 dbA to 42-44 dbA.

Technical changes to the component, which has been derived from Interroll's Belt Drive 113S, include an improved performance of the gear box and the introduction of a new technology for noise reduction of the electrical motor. Interroll has applied for a patent on its unique 'vibration arm' which reduces noise and vibrations in the gearbox. The Interroll Belt Drive 113C has been designed to also meet the need of manufacturers and end users for narrower belt applications. Its minimum roller length has been reduced to 250 mm from 282 mm of previous models. The new 113C is a global, standardised product with a 0.11 kW single phase motor and speeds of 0.14 m/s, 0.16 m/s and 0.18 m/s. For the US market, the product is being adapted to run on 115V with 60Hz and delivering corresponding speeds.

Unique: Interroll's new Belt Drive 113S DC
Food processing, recycling, checkout stands, paper, cardboard and other industries: If you are ready for the next step in state-of-the-art belt conveyor technology, put Interroll's latest product innovations in the driving seat!

Interroll has introduced a completely new concept of belt drives, providing maximum performance with low voltage.
Interroll's 24 V DC Belt Drives - unique in the market – provide a premium package of advantages including:

• low voltage for higher safety
• 24 V DC for universal connection
• adjustable speed
• IP66/67 encapsulation
• low weight
• easy installation

The trend in belt conveyors for heavy duty unit handling is moving toward compact, high power drives, combining maximum reliability with minimum maintenance.

Belt Drive 113X, with a combined metal & polymer gearbox, is an enhancement of 113S in terms of power and beltpull. With a diameter of 113 mm, an overall length between 300 and 1112 mm and a power output of 0.18 and 0.33 KW in 3 Phase version, this motor is ideally suited for applications in the automotive and packaging industry, luggage handling or distribution; in fact, anywhere where heavy items have to be conveyed with absolute reliability.

Belt Drive 113X has standard IP 67 enclosure and is available in complete stainless steel execution for wash down applications.

Interroll's Belt Drive 113E - The most powerful in its class. When you need power, ask for Interroll's new Belt Drive 113E. This premium power component, shaped up to deliver up to 0.55 kW, has been developed especially for check-in counters at airports, food processing and other applications demanding for the strongest belt drive in its class.

Technical innovations to the component, which has been derived from Interroll's 113 series, include a re-engineered motor unit for higher efficiency and performance, as well as helical steel gears. It is also available in fully stainless steel and protected to IP66/67 for food processing and washdown applications. For airports, the new dual voltage 9-core cable of the Interroll Belt Drive 113E is also available in a halogen-free specification. The shell, in mild steel or stainless steel, comes with a crowned or parallel surface.

Further options include a back-stop, an electronic brake, rubber lagging, smooth or profiled for modular belting, vertical mounting, and encoder bearing for intelligent control.

Belt Drive 138E, with machined helical gearbox, performs an efficiency of 95% of nominal power in a compact diameter of 138 mm only. With a minimum RL of 300 mm. and powers ranging from 0.10 to 0.75 KW, this size of drum is suitable for most medium duty applications.

e.g. Food processing conveyors, assembly line conveyors pharmaceutical conveyors, packaging and weighing equipment, airport check-in conveyors, meat and poultry processing conveyors, metal detection conveyors, post office sorting conveyors, abattoir conveyors, light agricultural and bulk solids handling conveyors.

Belt Drive 138E has standard IP 67 enclosure and is available in complete stainless steel execution for wash down applications.

Interroll has reinvented the belt drive to provide a new square shaft unit for modular belt applications. The compact hygienic stainless steel component is protected to IP66/67 standard and designed to make food processing equipment more user-friendly, cost-effective and space-saving. The new Interroll Belt Drive 138EMB consists of the belt drive itself and a 60 mmx60 mm square shaft extension.

Delivering power of up to 0.37 kW, this innovative component will drive modular belts for conveying, positioning, drying, wash-down and frosting processes, etc. It provides a highly productive, space-saving solution for modular belt applications. No need for expensive custom versions or add-ons. Easily and quickly installed or retrofitted in modular belt conveyor applications.

The Interroll Belt Drive 138EMB at a glance:

• Stainless steel
• IP66/67 protection
• Diameter: 138.5 mm with 60 mm square shaft
• For standard sprockets of all major suppliers
• Roller lengths: 450 mm-1200 mm
• Quick and easy installation/retrofits
• 1-phase or 3-phase motors with all voltages
• Cable connection or terminal box
• For food applications including fish, meat, poultry, vegetables, bakery goods, beverages etc.

The Belt Drive 165S design, with a diameter of 165 mm, is based on Belt Drive 138X and is a cost effective drive station, generally used for belts requiring a bigger drum diameter than 138 mm.

With a minimum RL of 300 mm and powers ranging from 0.10 to 0.75 KW, this size of Belt Drive is suitable for most medium and heavy duty belt conveyor applications, e.g. Food processing conveyors, assembly line conveyors, warehousing and vehicle loading conveyors, airport luggage handling conveyors, meat and poultry processing conveyors, pharmaceutical conveyors, post office sorting conveyors, abattoir conveyors, light agricultural and bulk solids handling conveyors.

Belt Drive 165S has standard IP 67 enclosure and is available in complete stainless steel execution for wash down applications.

The Belt Drive 165E with a diameter of 165 mm is an enhancement of 165S and is generally used when more power and radial load is required.

With a minimum RL of 350 mm and powers ranging from 0.11 to 1.50 KW, this size of drum is suitable for most medium and heavy duty belt conveyor applications e.g. Food processing conveyors, assembly line conveyors, warehousing and vehicle loading conveyors, airport luggage handling conveyors, meat and poultry processing conveyors, pharmaceutical conveyors, post office sorting conveyors, abattoir conveyors, light agricultural and bulk solids handling conveyors.

Belt Drive 165E has standard IP 67 enclosure and is available in complete stainless steel execution for wash down applications.

Belt Drive 216S in diameter 216 mm with powers ranging from 0.11 to 1.10 KW and speeds from 0.08 to 2.50 m/s is typically used for heavy duty applications.

Belt Drive 216S is often used in cullet handling conveyors, steep incline flexible side wall conveyors, airport luggage handling conveyors, meat and poultry processing conveyors, timber + brick making conveyors, post office sorting conveyors, abattoir conveyors, etc.

Compact, powerful and reliable, this new premium component drives belt is as narrow as 68 mm (2.68 in.) at speeds 0.06 up to 4.25 m/s (12 fpm – 837 fpm) in conveyors ranging in length from 250 mm to 2000 mm (9.80 in. to 78.74 in.). For quick and easy installation within the conveyor frame, the Interroll NarrowDrive is available as a complete solution consisting of the DC drive unit, a 50 mm (1.97 in.) idler roller and the mounting brackets. Technical features:

• Motor type: DC brushless
• Power range: 20 – 55 W (0.03 HP – 0.07 HP)
• Speed range: 0.06 m/s – 4.25 m/s (12 fpm – 837 fpm)
• Diameter: 50 mm (1.97 in.)
• Encapsulation: IP41 for NarrowDrive and IP20 for control board
• Roller lengths: 68 mm – 198 mm (2.68 in. – 7.80 in.)
• Conveyor lengths: 250 mm – 2000 mm (9.80 in. - 78.74 in.)
• Installation in conveyor: 2 x M8 bolts

Features:

• The original RollerDrive for average throughputs, intermittent duty
• Rugged, dependable, cost-effective
• Motorized version with brush motor and gear
• High torque
• 24 VDC; 1.4 Amp
• IP54

Features:

• Brushless RollerDrive for continuous operation
• Flexible, efficient, dependable
• Brushless geared motor
• 24 VDC; 1.8 Amp
• IP54
• Special version approved for class 100 cleanrooms

Designed to displace traditional belt, line shaft, chain and sprocket drive systems, the Interroll RollerDrive HTBL is a low cost solution that enhances the modularity of your conveying systems while providing you with the connectability to interface to your higher end controls.

The quietest RollerDrive in the industry. It provides up to 5.1 Nm (45 in-lbs) of torque with speeds ranging from 0.13 m/sec to 1.35 m/sec (25 to 265 fpm), achieved through a series of gear ratios ranging from 12:1 to 64:1 to fit specific application needs. All of this added power has a noise emission of less than 50 dBA when installed.

Interroll RollerDrive HPBL High Performance Brushless - the new generation of RollerDrive designed for a wide range of applications. High speed application and intelligent electronics, coupled with a 20,000 hour service life, make RollerDrive HPBL the perfect solution for any high-performance system.

• 1. Cast hardened, helical planetary gear for for increased strength and efficiencies at higher speeds
• 2. Integrated four quadrant brushless motor control with active braking function
• 3. High speed brushless DC motor for application speeds reaching 2.0 m/s (394 f/m)
• 4. 5 pin interconnect cable for easy interface using DriveControl HPBL
  

Features:

• Maintains constant transport speed of 0.15 to 1.5mps 16 speed options with 8 acceleration options
• No gears, no motor brushes, whisper quiet
• 24 VDC; 5.5 Amp